New Energy Storage Wire Terminal Cable Connector Battery Sensing Wiring Harness Assembly for Battery Pack

• Customization: Available
• Application: Electronic, Automobile, Motorcycle, New Energy
• Wire Core Material: Bare Copper Wire
• Model NO.: OEM
• Industry Type: Energy Storage
• Bandaging Materials: PVC Pipe
• General Wiring Harness: Crimping Assembling Classes
• Signal: Low Voltage Wiring Harness
• Shape: Round
• Interface Type: DC/DC
• Certification: RoHS, ISO9001, UL
• Brand: Intik
• Lead Time: 7-15days
• Small Order: Acceptable
• Free Sample: Yes
• Factory Location: Shenzhen
• Transport Package: Carton
• Specification: Customize
• Trademark: Intik
• Origin: China
• HS Code: 8544110000
• Production Capacity: 600000PCS/Year
• Package Size: 40.00cm * 30.00cm * 30.00cm
• Package Gross Weight: 6.000kg

Product Description

Product Display

New energy / energy storage battery sampling harness (also known as BMS sampling harness, voltage & temperature sampling harness) is a critical signal transmission component connecting battery modules / cells to the Battery Management System (BMS). It acts as the "neural network" of the battery pack, responsible for accurately and reliably collecting real-time cell voltage and temperature signals and transmitting them to the BMS. These signals support SOC/SOH estimation, overcharge/over-discharge protection, thermal management, and safe, stable operation of the entire battery system.

Main Application:

1.New Energy Vehicles (NEV)

2.Energy Storage Systems (ESS)

3.Electric Two-Wheelers & Light Vehicles

4.Rail & Marine Transportation

5.Aerospace & Military(UAVs, satellite power supplies,Military vehicles, field communication power, portable energy stations)

Specification
Item name	Discription
Product name	New Energy / Energy Storage Battery Sampling Harnesses
Wire harness type	oltage Sampling Harness/Temperature Sampling Harness/Integrated V&T Sampling Harness/Balancing + Sampling Harness
Votage range	≤ 120V/400V/800V/1500V
Structure and wiring form	Comb-type / FPC Sampling Assembly/Multi-branch Harness/Module-level Integrated Harness/Cluster / System Main Sampling Harness
Environmental & Protection Level	General type/Waterproof & dustproof (IP67/IP68)/Shielded anti-interference type/Flame-retardant & electrolyte-resistant
Connection Method	Crimp terminal connection/Soldering to busbar/IDC piercing connection/Integrated connector assembly
Application Scenario	New energy passenger vehicles/Commercial vehicles & trucks/Household & C&I energy storage/Grid & industrial ESS/Engineering & marine

Customized Solution Advantage

 Personalized adaptation

 Quality controllability

Customizable length, material, connector specifications and other parameters to meet the space layout and performance requirements of special equipment.

Supports full-process quality supervision, adopts digital management, and can conduct special tests for specific environments (e.g., temperature resistance).

Durability enhancement

 Rapid response ability

Selection of high-quality materials to enhance wear resistance, extend product life and reduce the frequency of replacement.

5-10days lead time, fast production delivery, can better match the customer's compact production plan, adapt to changes in market demand, enhance the competitiveness of enterprises.

Company Profile

Founded in 2005, Shenzhen Intik Electronics Co., Ltd. has 20 years of expertise in high-quality internal wiring harness solutions featuring wide product range, customization, and fast delivery. We provide one-stop manufacturing services from R&D consultation to mass production. Our products are widely used in consumer electronics, agricultural machinery, smart home, service robots, new energy, automotive accessories, and other fields. To ensure full-process quality and production capacity traceability, the company has developed a process scanning system. We have successively obtained authoritative certifications including ISO9001, ISO14001, UL Subject 764 Wiring Harnesses, and IATF16949. To meet customers' demand for supporting FFC and FPC purchases, we strategically invested in Vietnam BLUE&GREEN Co.,Ltd in 2025. At present, we have established long-term cooperative relationships with many well-known enterprises such as Philips, Samsung, HKC, KTC, and Wangli.

FAQ

Quik questions

Q1: What types of wire harnesses do you supply?
A: Including automotive wiring assemblies, LVDS/Display screen/monitors wiring harness,consumer electronics wiring harness, industrial electrical harnesses, and new energy wiring harness etc . 
 
Q2: What materials and standards do you comply with?
A: We use UL-certified wires , waterproof connectors (IP67/IP68), and components meeting ISO 9001, IATF 16949, and RoHS standards. 
 
Q3: Can you provide wire harnesses with specific temperature/voltage ratings?
A: Yes. Supporting temperature ranges from -40°C to +150°C and voltage ratings of 300V-600V. Customized solutions for extreme environments (high humidity/vibration) are available .
 
Q4: Do you offer OEM/ODM custom wire harness services?
A: Absolutely. We provide end-to-end customization:
1. Share your drawings or specifications (length, connector type, pinout)
2. Prototype sampling (3-5days)
3. Mass production (5-7 days)
 
Q5: What's MOQ for custom wire harnesses?
A: MOQ is100 units for standard designs. 
Q6: What is your lead time?
Prototype: 3-5 working days
• Mass production: 5-7 working days
We maintain stock for common connectors  to shorten lead times .
 
Q7: What payment terms do you accept?
• T/T
• L/C at sight (for orders ≥$50,000)
• PayPal (for sample orders ≤$5,000)
All transactions are protected by Made-in-China.com Trade Assurance .
 
Q8: What shipping methods are available?
A: - Express (DHL/FedEx/UPS): 3-5 days (for samples/urgent orders)
• Air freight: 7-10 days 
• Sea freight: 20-35 days
We offer FCA/FOB/CIF terms and handle customs clearance documents .
 
Q9: How do you ensure product quality?
A: Our quality control process includes:
1. Incoming material inspection (wire/connector certification verification)
2. In-line testing (continuity, insulation resistance, voltage withstand)
3. Final inspection (appearance, dimensional accuracy)
4. Batch traceability (lot numbering & 2-year quality records) .
 
Q10: Do you have relevant industry certifications?
• IATF 16949 (automotive wire harnesses)
• ISO 9001
• UL 
• RoHS/REACH 
 
Q11: What is your warranty policy?
A: We offer a 12-month warranty against manufacturing defects. If quality issues occur, we provide:
• Replacement of defective products within 30 days
• Technical support via video call/email
• On-site service (for orders ≥$100,000 in key markets) .